Our Process
Senon Carpet Industries (P) Ltd., established over 30 years ago by Mr. Senon D Lama, has an enviable reputation worldwide with numerous awards and recognitions from national and global committees. Among the leaders in the carpet industry in Nepal, Senon Carpet Industries is renowned for their quality and innovative designs. With over three decades of experience supplying carpets worldwide, Senon Carpet Industries is completely equipped to serve various customers with diverse tastes who demand a wide range of quality and designs
Designing
We begin with your design concept whether it’s your own artwork, sketch, or inspiration board, our design team will translate it into a detailed weaving plan.
Our skilled designers use advanced carpet design software to create a weaving graph and color layout. You can choose an existing design from our portfolio and customize the size or colors to suit your space.
Our skilled designers use advanced carpet design software to create a weaving graph and color layout. You can choose an existing design from our portfolio and customize the size or colors to suit your space.
Dyeing
Color matters. Our dyeing specialists mix and prepare premium dyes to ensure rich, accurate color matching.
Yarns are carefully weighed, dyed to your chosen palette, and dried in conditions best suited for each color. This ensures longevity and vibrancy of shade from soft neutrals to bold contrasts.
Yarns are carefully weighed, dyed to your chosen palette, and dried in conditions best suited for each color. This ensures longevity and vibrancy of shade from soft neutrals to bold contrasts.
Yarn rolling
Once the yarn is dry, it moves to the rolling stage. Skilled workers roll the yarn into balls and prepare it for weaving.
This is where our artisans blend different fibers like wool, silk, or custom mixes depending on your design and quality requirements.
This is where our artisans blend different fibers like wool, silk, or custom mixes depending on your design and quality requirements.
Weaving
Your carpet design is now ready for production.
Using the design graph as a guide, expert weavers work with precision on our looms. Every knot and weave follows the mapped pattern and color sequence, bringing the design to life knot by knot.
Using the design graph as a guide, expert weavers work with precision on our looms. Every knot and weave follows the mapped pattern and color sequence, bringing the design to life knot by knot.
Washing
After weaving is complete, the carpet undergoes a careful washing process.
This removes any debris and enhances the texture and softness. The carpet is then dried often naturally to retain quality and strength.
This removes any debris and enhances the texture and softness. The carpet is then dried often naturally to retain quality and strength.
Stretching
Washing may slightly alter a carpet’s shape so we stretch it and set it on frames to ensure the proper form and dimensions.
This crucial step stabilizes the weave and prepares the carpet for finishing.
This crucial step stabilizes the weave and prepares the carpet for finishing.